Influence of different shielding gas ratios on the microstructure and mechanical properties of MIG/MAG robot welded JSC270C steel
DOI:
https://doi.org/10.53660/PRW-1989-3705Resumo
Welding is a manufacturing process that aims to create a permanent joint between two components using parameters such as heat, pressure, or energy. It is currently one of the most widely used processes in industry and there are no concerns about the safety of the products produced. Welding gases are responsible for the protection of the weld pool and the stability of the electric arc, which directly affects the quality and final properties of the weld. The aim of this study was to evaluate the current conditions of the welding process in a large company in the Manaus Industrial Pole (PIM), Amazonas-Brazil, in order to find the best ratio of shielding gases for MIG/MAG welding, with the aim of and optimizing the processes. Mechanical tensile and microhardness tests were carried out, based on JIS, ASTM and internal company standards, to evaluate the conditions and properties of the samples with the current shielding gas ratios used in the company, in order to find those that best match the reality of the processes.
Keywords: Shielding gases; MIG/MAG welding; Mechanical properties of the weld.
Downloads
Referências
BERNARDES, J. L. ET AL (2007), “Influência da Composição da Mistura Gasosa na Soldagem MIG/MAG de Aços Inoxidáveis Austeníticos”, Anais do XXXI Congresso Nacional de Soldagem, São Paulo.
MARQUES, P. V.; MODENESI, P. J.; BRACARENSE, A. Q. Soldagem: fundamentos e tecnologia. 3. ed. Belo Horizonte: UFMG, 2005.
IRVING, B. Shielding Gases are the Key to Innovations in Welding. Welding Journal, v. 78, n. 1, p. 37-41, 1999.
TATAGIBA, Luiz Claudio Soares; GONÇALVES, Renata Barbosa; PARANHOS, Ronaldo. Tendências no desenvolvimento de gases de proteção utilizados na soldagem MIG/MAG. Soldagem & Inspeção, v. 17, p. 218-228, 2012.
MVOLA, Belinga; KAH, Paul. Effects of shielding gas control: welded joint properties in GMAW process optimization. The International Journal of Advanced Manufacturing Technology, v. 88, p. 2369-2387, 2017.
DE ALMEIDA, Diego Tolotti et al. Influência do gás de proteção sobre a quantidade de escória de solda e propriedades mecânicas de juntas de aço carbono soldadas pelo processo MAG. Tecnologia em Metalurgia, Materiais e Mineração, v. 15, n. 3, p. 333-340, 2018.
LYTTLE, K. A. e STAPON, F. G. Select the Best Shielding Gas Blend for the Aplication, Welding Journal, p.21-28, nov. 1990.
LIMA, Renato Bezerra Evangelista de. Influência da mistura de gases de proteção no perfil geométrico na microestrutura e na corrente de transição na soldagem Mig/Mag. 2019.
ZIELINSKA, S., PELLERIN, K., DZIERZEGA, K., MUSIOL, F., VALENSIA, Ch. de IZARRA and BRIAND, F., Gas influence on the arc shape in MIG–MAG welding, Eur. Phys. J. AP, vol. 43 (1), July 2008, p. 111–122.
STENBACKA, N. & PERSSON, K. A., Shielding Gases for Gas Metal Arc Welding, Welding Journal, vol. 68 (11), November 1989, p.41-48.
SODERSTROM, E. & MENDEZ, P.F., Metal Transfer during GMAW with thin electrodes. Welding Journal, vol. 87 (5), May 2008, p. 124s-133.
BOHRER, C.B. Influência do Gás de Proteção Sobre o Aporte de Energia na Soldagem MIG/MAG de Aços ao Carbono. Monografia (Engenharia Mecânica). UFRGS, Porto Alegre. 2013.
KUMAR, KV Satheesh; GEJENDHIRAN, S.; PRASATH, M. Comparative investigation of mechanical properties in GMAW/GTAW for various shielding gas compositions. Materials and Manufacturing Processes, v. 29, n. 8, p. 996-1003, 2014.
CALLISTER, Jr., William D., 1940 – Fundamentos da Ciência e Engenharia de Materiais: uma Abordagem Integrada; tradução Sérgio Murilo Stamile Soares; Revisão técnica Paulo Emílio Valadão de Miranda – 2ª Edição - Rio de Janeiro: LTC, 2011.
PARRISH, G. (1980). The influence of microstructureon the proprieties of casecarburized components. Ohio, ASM.
VICENTE, André de Albuquerque et al. Efeito dos gases de proteção na microestrutura e nas cinéticas de oxidação a altas temperaturas ao ar de juntas soldadas de um aço inoxidável austenítico através do processo MIG/MAG. Tecnologia em Metalurgia, Materiais e Mineração, v. 14, n. 4, p. 357-365, 2018.
SATHIYA, P.; MISHRA, Mahendra Kumar; SHANMUGARAJAN, B. Effect of shielding gases on microstructure and mechanical properties of super austenitic stainless steel by hybrid welding. Materials & Design, v. 33, p. 203-212, 2012.
CAI, Chuang et al. The influences of Ar-He is shielding gas mixture on welding characteristics of fiber laser-MIG hybrid welding of aluminum alloy. Optics & Laser Technology, v. 113, p. 37-45, 2019.